Gasket material selection is critical.  To perform their function, gaskets are expected to be compressible and resilient.  After all, the purpose of a gasket sealant is to compensate for the unconformity of mating surfaces (surface irregularities).  These irregularities may be minute or large.  The gasket material may need to limit the flow of gas or fluids through the

• TESNIT®
• DONIFLEX®
• GRAFILIT®
• DONIFLON®
• MICALIT®

TESNIT®

 

BA202

TESNIT® BA-202 is suitable for non-demanding applications in particular the water supply industry. As such, TESNIT® BA-202 has been designed with good mechanical and sealing properties.

COMPOSITION

Cellulose fibres, inorganic fillers, NBR binder. Optional steel wire mesh insert on request.

PROPERTIES

Material has good mechanical and sealing properties. It has been designed for non-demanding applications.

SURFACE TREATMENT

Surface finish is 2AS. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500 | 3000 x 1500 | 4500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

BA-203

TESNIT® BA-203 is designed for less demanding applications particularly for shipbuilding. TESNIT® BA-203 also has good thermal resistance.

COMPOSITION

Aramid fibres, inorganic fillers, NBR binder. Optional steel wire mesh insert on request.

PROPERTIES

Material with good thermal resistance, designed for less demanding applications.

CERTIFICATES

Germanischer Lloyd

SURFACE TREATMENT

Surface finish is 2AS. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500 | 3000 x 1500 | 4500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

BA-50

TESNIT® BA-50 has good thermal and chemical resistance, which makes it appropriate for use in a wide range of applications. TESNIT® BA-50 is well suited for use with potable water supply and shipbuilding.

COMPOSITION

Aramid fibres, inorganic fillers, NBR binder. Optional steel wire mesh insert on request.

PROPERTIES

Material has good thermal, chemical, and dynamic resistance.

CERTIFICATES

• DIN-DVGW DIN 3535-6
• SVGW DIN 3535-6
• DVGW KTW
• DVGW W270
• Germanischer Lloyd
• TA-Luft (VDI 2440)
• WRAS
• EC 1935/2004

SURFACE TREATMENT

Surface finish is 4AS. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500 | 3000 x 1500 | 4500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

BA-55

TESNIT® BA-55 is specifically manufactured for heating systems that utilise steam or mineral oils, however it is also suitable for other applications. TESNIT® BA-55 has very good thermal and chemical resistance.

COMPOSITION

Engineered bio-soluble mineral fibres, aramid fibres, inorganic fillers, NBR binder. Optional steel wire mesh insert on request.

PROPERTIES

Material has good thermal and chemical properties and resistance to steam.

CERTIFICATES

• DIN-DVGW DIN 3535-6
• SVGW DIN 3535-6
• DVGW VP 401
• DVGW VP 401 (5 bar)
• ELL Elastomerleitlinie
• DVGW W270
• BAM (Oxygen)
•  EC 1935/2004

SURFACE TREATMENT

Surface finish is 4AS. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500 | 3000 x 1500 | 4500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

BA-U

TESNIT® BA-U combines very good thermal, chemical, and mechanical properties that makes TESNIT® BA-U as a general-purpose gasket material. It is well designed for gas and potable water supplies.

COMPOSITION

Aramid fibres, inorganic fillers, NBR binder. Optional steel wire mesh or expanded steel insert on request.

PROPERTIES

Material for general purpose with good mechanical and thermal properties and low gas permeability.

CERTIFICATES

• DIN-DVGW DIN 3535-6
• SVGW DIN 3535-6
• DVGW VP 401
• DVGW KTW
• DVGW W270
• TA-Luft (VDI 2440)
• BAM (Oxygen)
• WRAS
• Germanischer Lloyd
• ABS
• AGA 8140 G (Class III)
• EC 1935/2004

SURFACE TREATMENT

Surface finish is 4AS. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500 | 3000 x 1500 | 4500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

BA-CF

TESNIT® BA-CF has excellent thermal and chemical resistance to strong alkaline media. TESNIT® BA-CF is suitable for high temperature applications, petrochemicals and for the paper and cellulose industries.

COMPOSITION

Carbon fibres, inorganic fillers, NBR binder. Optional steel wire mesh or expanded steel insert on request.

PROPERTIES

Material has excellent thermal properties and very good chemical resistance to steam and strong alkaline media.

CERTIFICATES

• DIN-DVGW DIN 3535-6
• DVGW VP 401
• BAM (Oxygen)
• Germanischer Lloyd

SURFACE TREATMENT

Surface finish is 4AS. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500 | 3000 x 1500 | 4500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

BA-GL

TESNIT® BA-GL combines excellent thermal and chemical resistance with outstanding mechanical properties, especially bolt torque retention. Thus, TESNIT® BA-GL is particularly suited for gas and steam supplies, heating systems, pumps and compressors.

COMPOSITION

Glass fibres, aramid fibres, inorganic fillers, NBR binder. Optional steel wire mesh or expanded steel insert on request.

PROPERTIES

This material combines excellent thermal, chemical and mechanical properties. It has outstanding bolt torque retention.

CERTIFICATES

• DIN-DVGW DIN 3535-6
• DVGW VP 401
• DVGW KTW
• BAM (Oxygen)
• TA-Lift (VDI 2440)
• Germanischer Lloyd
• WRAS
• EC 1935/2004
• Fire Safe Test ISO 10497

SURFACE TREATMENT

Surface finish is 4AS. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500 | 3000 x 1500 | 4500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

BA-M

TESNIT® BA-M possesses excellent thermal resistance and mechanical properties (especially bolt torque retention), which allows TESNIT® BA-M to be utilized in a very wide range of applications, particularly steam supply, heating and cooling systems.

COMPOSITION

Engineered bio-soluble mineral fibres, aramid fibres, inorganic fillers, NBR binder. Optional steel wire mesh or expanded steel insert on request.

PROPERTIES

Material possesses excellent thermomechanical properties, especially bolt torque retention.

CERTIFICATES

• DIN-DVGW DIN 3535-6
• DVGW VP 401
• BAM (Oxygen)
• TA-Luft (VDI 2440)
• EC 1935/2004

SURFACE TREATMENT

Surface treatment is 4AS. Other surface treatments such as graphite and PTFE are available on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500 | 3000 x 1500 | 4500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

BA-R

TESNIT® BA-R has very good mechanical properties (resistance to high internal and surface pressure). TESNIT® BA-R is designed for the automotive and engine-building industries.

COMPOSITION

Aramid fibres, inorganic fillers, NBR binder, carbon steel wire mesh insert.

PROPERTIES

This material combines very good resistance to high internal and surface pressure, with good thermal properties. It has high bolt torque retention.

CERTIFICATES

• BAM (Oxygen)
• Germanischer Lloyd

SURFACE TREATMENT

Surface finish is 2G. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1500 | 1500 x 1500

Thickness (mm): 1.0 | 1.5 | 2.0 | 3.0

Other dimensions and thicknesses are available on request.

BA-REM

TESNIT® BA-REM has excellent mechanical properties (resistance to high internal and surface pressure and blowout safety), which make it suitable for the highly demanding industries of steam supply and shipbuilding.

COMPOSITION

Glass fibres, aramid fibres, inorganic fillers, NBR binder, expanded galvanized steel sheet insert.

PROPERTIES

This material combines excellent resistance to high internal and surface pressure, with good thermal properties. It has outstanding bolt torque retention.

SURFACE TREATMENT

Surface finish is 4AS. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1500 | 1500 x 1500

Thickness (mm): 1.0 | 1.5 | 2.0 | 3.0

BA-R300

TESNIT® BA-R300 has outstanding dynamic and thermal resistance. TESNIT® BA-R300 is designed for use in high temperature applications, like those within ships’ engines.

COMPOSITION

Engineered bio-soluble mineral fibres, inorganic fillers, NBR binder, tough carbon steel wire mesh insert.

PROPERTIES

Material has outstanding dynamic and thermal resistance.

CERTIFICATES

• Germanischer Lloyd

SURFACE TREATMENT

Surface finish is 2G. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1400 | Rolls

Thickness (mm): 0.7 | 1.0 | 1.2 | 1.4 | 2.0 | 2.5 | 3.0

BA-R302

TESNIT® BA-R302 has superior thermal resistance coupled with excellent mechanical properties and blowout safety. TESNIT® BA-R302 is designed for the most demanding high temperature applications like those within ships’ engines.

COMPOSITION

Tanged carbon steel sheet sandwiched with BA-R300.

PROPERTIES

Material has superior thermal resistance coupled with excellent mechanical properties and blowout safety.

CERTIFICATES

• Germanischer Lloyd.

SURFACE TREATMENT

Surface finish is 2G. Optional graphite or PTFE finish on request.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 500 x 1400

Thickness (mm): 1.4 | 1.6

DONIFLEX®

 

DONIFLEX® G-LD

DONIFLEX® G-LD is an advanced composite material based on graphite and aramid manufactured under organic solvent-free conditions. DONIFLEX® G-LD combines the advantages of the chemical and thermal resistance of graphite with the strength of aramid. This ‘’low density’’ material has high compressibility, good stress resistance and is highly flexible in adapting to uneven flanges. It has wide application range in particular for steam supply, chemicals, and heating systems.

COMPOSITION

Aramid fibres, natural graphite, inorganic fillers, NBR binder.

PROPERTIES

Material has very good chemical and thermal resistance. Material’s high compressibility enables very good adaptability to uneven flange surfaces.

DIMENSIONS OF STANDARD SHEET

Sizes (mm): 1500 x 1480 | 2000 x 1480

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

Rolls sizes (mm x L m): 1480 x L

Rolls thickness (mm): 1.0 | 2.0

DONIFLEX® G-MD

DONIFLEX® G-MD is an advanced composite material based on graphite and aramid manufactured under organic solvent-free conditions. DONIFLEX® G-MD combines the advantages of the chemical and thermal resistance of graphite with the strength of aramid. This “medium density” material has good stress resistance for gaskets with narrow-width. It is particularly suitable for steam and hot water supplies as well as for boilers or radiators.

COMPOSITION

Aramid fibres, natural graphite, inorganic fillers, NBR binder.

PROPERTIES

Material has good chemical, thermal, and mechanical properties. It has very good resistance to steam.

DIMENSIONS OF STANDARD SHEET

Sizes (mm): 1500 x 1480 | 2000 x 1480

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

Rolls sizes (mm x L m): 1480 x L

Rolls thickness (mm): 1.0 | 2.0

DONIFLEX® G-HD

DONIFLEX® G-HD is an advanced composite material based on graphite and aramid manufactured under organic solvent-free conditions. DONIFLEX® G-HD combines the advantages of the chemical and thermal resistance of graphite with the strength of aramid. This “high density” material has very good stress resistance and sealability at elevated temperatures under continuous load. It is ideal in particular for petrochemicals and power plants.

COMPOSITION

Aramid fibres, natural graphite, inorganic fillers, NBR binder.

PROPERTIES

Material has very good sealability at elevated temperatures under continuous load.

DIMENSIONS OF STANDARD SHEET

Sizes (mm): 1500 x 1480 | 2000 x 1480

Thickness (mm): 1.0 | 1.5 | 2.0 | 3.0

DONIFLEX® G-EM

DONIFLEX® G-EM is an advanced composite material based on graphite and aramid manufactured under organic solvent-free conditions. DONIFLEX® G-EM is reinforced with expanded galvanized steel sheet insert. Even surface pressure distribution on gasket provides excellent thermomechanical properties and very good sealing characteristics. Therefore material is particularly suitable for petrochemicals, high temperature applications, and valves.

COMPOSITION

Expanded natural graphite. expanded stainless steel sheet insert (AISI 316L; 0.15 mm).

PROPERTIES

Material with excellent media resistance and blowout safety, even in applications with cycling loads, makes this material superior.

DIMENSIONS OF STANDARD SHEET

Sizes (mm): 1500 x 1480

Thickness (mm): 1.0 | 1.5 | 2.0 | 3.0 | 4.0

DONIFLEX® C

DONIFLEX® C is a high density cellulose fiber material, manufactured by the beater addition process under ecological, solvent-free conditions.

COMPOSITION

Reinforced cellulose fibers, inorganic filler bonded with nitrile butadiene rubber binder.

Application

Excellent strength and very good sealing performance against fluids in particular suitable for sealing oil, fuels, refrigerants and water in applications such as water pumps, oil pan gaskets, carburetors, radiators …with continuous operating temperatures up to 150 °C, with short duration maximum 200 °C. It’s a low-abrasive material, offering easy cutting and reduces die wear, which can yield significant savings in production.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000×1480 | 1500×1480

Thickness (mm): 0.5 | 0.8 | 1.0 | 1.5 | 2.0 | 3.0

Rolls sizes (mm x L m): 1480 x L

Thickness (mm): 0.8 | 1.0 | 1.5 | 2.0

GRAFILIT®

 

GRAFILIT® SF

GRAFILIT® SF is an expanded graphite based material that has excellent chemical and thermal resistance. Its high creep resistance and high compressibility make it suitable for highly demanding conditions in the chemical and petrochemical industries, gas supply, compressors and pumps.

COMPOSITION

Expanded natural graphite (>99% graphite purity).

Properties

This material has excellent chemical and thermal resistance, combined with high compressibility.

Certificates

• DIN-DVGW DIN 3535-6
• DVGW VP 401
• BAM (Oxygen)
• Germanischer Lloyd

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1000

Thickness (mm): 1.0 | 1.5 | 2.0 | 3.0

GRAFILIT® SL

GRAFILIT® SL is expanded graphite based material with stainless steel foil insert, thus facilitating its handling and enhances the surface load. GRAFILIT® SL has excellent chemical and thermal resistance. Its high creep resistance and high compressibility make it suitable for highly demanding conditions in the chemical and petrochemical industries.

COMPOSITION

Expanded natural graphite (>99% graphite purity), stainless steel foil insert (AISI 316; 0.05 mm).

Properties

Material designed for high operating pressures with excellent chemical and thermal resistance.

Certificates

• BAM (Oxygen)

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1000 | 1500 x 1500

Thickness (mm): 1.0 | 1.5 | 2.0 | 3.0

GRAFILIT® SP

GRAFILIT® SP is an expanded graphite based material with tanged stainless steel insert, thus enhances the surface load and blowout safety. GRAFILIT® SP has excellent chemical, thermal, and mechanical resistance. GRAFILIT® SP is gasket material used in wide range of industries, as gas and steam supply, chemical and petrochemical industry.

COMPOSITION

Expanded natural graphite (>99% graphite purity), tanged stainless steel sheet insert (AISI 316; 0.1 mm).

Properties

Material designed for high operating and surface pressures. It has excellent chemical and thermal resistance with blowout safety.

Certificates

• DIN-DVGW DIN 3535-6
• DVGW VP 401 (5 bar)
• API 607
• BAM (Oxygen)
• Germanischer Lloyd

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1000 | 1500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0

GRAFILIT® EM

GRAFILIT® EM is an expanded graphite based material with expanded stainless steel insert, which enables applications with high operation pressures, including cycling operations. Even surface pressure distribution on gasket provides excellent thermomechanical properties and sealing characteristics, and increase blowout resistance. Therefore material is particularly suitable for high temperature applications in petrochemical industry and steam supply.

COMPOSITION

Expanded natural graphite (>99% graphite purity), expanded stainless steel sheet insert (AISI 316L; 0.15 mm).

Properties

Material with excellent media resistance and blowout safety, even in applications with cycling loads, makes this material superior.

Certificates

• Fire Safe Test ISO 10497
• TA-Luft (VDI 2440)
• DIN-DVGW DIN 3535-6

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1000 | 1500 x 1500

Thickness (mm): 1.0 | 1.5 | 2.0 | 3.0

GRAFILIT® IQ

GRAFILIT® IQ is an engineered graphite-based composite material endowed with mechanical reinforcement and anti-stick property making it suitable for high temperature applications. This heavy-duty material has improved surface load resistance (in particular for cycling operations) and blow-out resistance.

COMPOSITION

Expanded natural graphite (>99% graphite purity) laminated by a special process to an expanded chromium–nickel-steel insert (AISI 316L; 0.15 mm).

Properties

GRAFILIT® IQ is an engineered graphite-based composite material endowed with mechanical reinforcement and anti-stick property making it suitable for for high temperature applications.

Certificates

• Fire Safe Test ISO 10497
• DIN-DVGW DIN 3535-6

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1000 | 1000 x 2000 | 1500 x 1500

Thickness (mm): 1.0 | 1.5 | 2.0 | 3.0

DONIFLON®

 

DONIFLON® 900E

DONIFLON® 900E is a multi directional expanded PTFE material with superior chemical resistance to nearly all media with the exception of molten alkali metals and fluorine compounds. DONIFLON® 900E is recommended for the pharmaceutical and food industries. Its excellent compressibility enables very good adaptability to pressure sensitive connections like ceramic-, glass-, or plastic-lined piping or uneven flanges.

COMPOSITION

Expanded PTFE material suitable for nearly all media. Not suitable for molten alkali metals and fluorine compounds. Its excellent compressibility enables very good adaptability to pressure sensitive connections like ceramic-, plastic-, glasslined piping.

Properties

Material with excellent media resistance and blowout safety, even in applications with cycling loads, makes this material superior.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500

Thickness (mm): 0.5 | 1.0 | 1.5 | 2.0 | 3.0 | 4.0 | 5.0 | 6.0

DONIFLON® 2010

DONIFLON® 2010 has a superior chemical resistance to nearly all media with the exception of molten alkali metals and fluorine compounds. DONIFLON® 2010 is recommended for the pharmaceutical and food industries. Its high compressibility enables very good adaptability to pressure sensitive connections like ceramic-, glass-, or plastic-lined piping or uneven flanges. It has enhanced creep performance compared to virgin PTFE materials.

COMPOSITION

PTFE, hollow glass microbeads.

Properties

Expanded PTFE material suitable for nearly all media. Not suitable for molten alkali metals and fluorine compounds. Its excellent compressibility enables very good adaptability to pressure sensitive connections like ceramic-, plastic-, glasslined piping.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500

Thickness (mm): 1.5 | 2.0 | 3.0

DONIFLON® 2020

DONIFLON® 2020 has a superior chemical resistance to neary all media, especially for concetrated inorganic acids. Not suitable for molten alkali metals and fluorine compounds. DONIFLON® 2020 is recommended for the pharmaceutical and food industries. It has enhanced creep performance compared to virgin PTFE materials.

COMPOSITION

PTFE, silica.

Properties

Material suitable for nearly all media especially recommended for concentrated inorganic acids. Not suitable for molten alkali metals and fluorine compounds.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500

Thickness (mm): 1.5 | 2.0 | 3.0

Other dimensions and thicknesses are available on request.

DONIFLON® 2030

DONIFLON® 2030 has a superior chemical resistance to neary all media, especially for strong alkalis. Not suitable for molten alkali metals and fluorine compounds. DONIFLON® 2030 is recommended for the pharmaceutical and food industries. It has enhanced creep performance compared to virgin PTFE materials.

COMPOSITION

PTFE, barium sulfate.

Properties

Material suitable for nearly all media especially recommended for strong alkalis. Not suitable for molten alkali metals and fluorine compounds.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1500 x 1500

Thickness (mm): 1.5 | 2.0 | 3.0

MICALIT®

 

MICALIT® P

MICALIT® P is mica based material with tanged stainless steel insert. It has excellent thermal, good chemical and mechanical resistance making it suited to the high temperature conditions of the automotive and steel industry, exhaust systems, burners and ovens. It has good electrical insulation and low thermal conductivity properties.

COMPOSITION

Mica flakes (phlogopite), silicon resin, tanged stainless steel sheet insert (AISI 316; 0.1 mm).

Properties

Material has excellent thermal resistance, good chemical and mechanical resistance. It has good electrical insulation and low thermal conductivity properties.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1200

Thickness (mm): 1.5 | 2.0 | 3.0

Other dimensions and thicknesses are available on request.

MICALIT® F

MICALIT® F is mica based material. It has excellent thermal and chemical resistance making it suited to the high temperature conditions of the automotive and steel industry, exhaust systems, burners and ovens. It has good electrical insulation and low thermal conductivity properties.

COMPOSITION

Mica flakes (phlogopite), silicon resin.

Properties

Material has excellent thermal and chemical resistance. It has good electrical insulation and low thermal conductivity properties.

DIMENSIONS OF STANDARD SHEET

Sheet size (mm): 1000 x 1200

Thickness (mm): 0.4 – 3.0

Gasket Sheets Manufacture And suppliers in Dubai, UAE

Applications

• Automotive
• Power Generation
• Petrochemicals
• Fluid Power
• Instrumentation
• Chemicals & Fertilizer Plants
• Electronics
• Filtration
• Pharmaceuticals
• Hydraulic Fittings
• Hydraulic Cylinders
• Pneumatic Cylinders
• Valves and Pumps
• Plumbing Products
• Dairy/Food Processing
• Earthmoving & Construction Equipment